Designed for Comfort & Style from The Cushion Guys

Upholstery Foam Cut to Size High Density Cushion Foam for All Seating Applications

Looking for upholstery foam cut to size that actually lasts? At Cushion Guys, we specialise in cutting premium foam cut to size solutions that elevate comfort, structure, and value. Whether you need foam for bar seating, sofa cushions, or complex upholstery applications, we deliver accurate, high-performance results across all industries.

UK Made Upholstery Foam Cut to Size

We only use high quality foam that meets stringent UK fire safety regulations. Every order is fulfilled using our custom cut foam process to ensure exact dimensions, long-lasting support, and a flawless fit. It’s ideal for everything from seat cushions, foam seat pads, and sofa back cushions to full-scale upholstery foam projects. Our goal is to help you find foam suitable for every build.

We understand that one size does not fit all. That’s why every project is treated as unique, with foam cut specifically for your needs — whether you’re replacing a single seat pad or furnishing a multi-unit commercial fit-out. We welcome DIYers, interior designers, upholsterers, and tradespeople who demand performance and professional results.

As one of the most trusted upholstery foam suppliers in the UK, our commitment is to quality, turnaround time, and a tailored service for every client. From your first call to your delivery date, we guarantee expert guidance and unmatched results.

Cushion Foam

Cushion foam is the heart of every comfortable seat. We supply foam suitable for all cushion applications from sofa cushions and seat pads to scatter cushions and window seats. Available in various densities and firmness levels, our cushion foam delivers the softness, rebound, and durability needed for everyday comfort.

Whether you’re replacing fibre filled cushions or designing brand-new cushion covers, our foam provides a long-lasting, shape-retaining core. Choose from soft foam, medium foam, or hard foam types based on use, feel, and frequency. Every foam cut is customised to your exact seat.

To help with your decision, our team can provide physical samples or guide you through popular options, including average soft foam, average medium foam, and average hard foam for casual and high-traffic seating. We also supply detailed fitting advice and measuring tips to ensure your custom foam cushions deliver the finish and support you need.

We’ve worked closely with hundreds of interior designers, upholsterers, and property professionals to ensure our cushion foam is fit for purpose in homes, hotels, venues, vehicles, and beyond.

We also stock a wide selection of foam sheets and can provide guidance on the best foam sheet size, foam type, and thickness for your upholstery or seating project.

Foam Cushions
Custom Cushions

Sofa Cushions

We offer bespoke sofa cushion foam solutions for every style of couch, settee or modular lounge system. Whether you need firm support for daily use or plush, deep comfort for relaxation areas, we’ll cut sofa cushions to fit your frame precisely.

Using measurements or templates, we can replicate original cushions or improve on them with upgraded materials like memory foam, luxury soft foam, or wrapped polyester wadding. Get the sag-free, high-performance seating your sofa deserves with our foam cut to size solutions.

We also handle bulk supply for manufacturers and commercial reupholstery teams. If you’re managing an ongoing project or need to replace sofa cushions regularly, we can set up repeat orders and competitive pricing for trade buyers.

Whether you’re upgrading sofa seat cushions, switching from fibre filled cushions to long-lasting foam cushions, or looking for replacement cushions that fit perfectly our expert team has you covered.

Foam Cushions

Our foam cushions are used across homes, offices, cafes, vans, boats, and more. We offer new foam cushions and replacements with options like average soft foam, average medium foam, or hybrid blends. These cushions are lightweight, resilient, and flame retardant.

Each foam insert is cut from durable high density foam, perfect for everyday seating or feature pieces. If you’re working on replacement sofa cushions, our range of foam products provides both bounce and longevity, ensuring your upholstery project is built to last.

Need a cushion for a bench, bay window, campervan conversion or odd-shaped seat? We’ll guide you to the best type of foam and ensure your insert looks, feels and functions like premium upholstery. Every detail is cut with care.

We can also help convert foam into multi-layer builds for specific seating applications, whether you need foam padding for dining chairs or gym mats, or high-support options for specialist environments.

Foam Shapes

Need something beyond a basic square or rectangle? We cut precise foam shapes from your diagrams, templates or technical drawings. Whether it’s a round cushion, T-section, or notched backrest, we shape foam for any custom shape or build.

Common uses include campervan layouts, boat seating, custom home fittings and multi-layer acoustic foam panels. From one shape to a full set, each foam cut is made with accuracy and care.

We also welcome large-scale shape cutting for installers, designers, and prop builders. Just send your CAD, sketch, or reference image we’ll digitise the cut path and ensure every measurement is millimetre-perfect.

Our advanced equipment ensures perfect accuracy with every cut ideal for bespoke upholstery foam shapes, replacement cushions, or custom packaging foam.

Frequently Asked Questions

What is the best foam for upholstery seating?

It depends on how firm you want it and how often the seat is used. For daily seating, we recommend V35 medium foam or V38 high density foam. For extra firm support or heavy traffic (like bars or cafes), reconstituted hard foam is ideal. We’ll help you choose the perfect type.

Yes absolutely. Send us your measurements or old cushion covers, and we’ll precision cut new foam inserts to bring them back to life. You can also add memory foam toppers or a wadding wrap for a premium, plush finish.

Most foam orders are cut, packed and dispatched within 2-4 working days. If you’ve got an urgent deadline or bulk order, let us know we’ll prioritise and keep you updated.

Yes all foam we supply is fully fire retardant and certified to meet UK safety standards. Suitable for both domestic and contract use, including reupholstery and trade installations